39, Tribhuvan Industrial Estate, Road no. 8, Kathw
Address
39, Tribhuvan Industrial Estate, Road no. 8, Kathwada GIDC, Ahmedabad, Gujarat, India-382430.
AUTOMATIC HORIZONTAL PAPER BALER MACHINE
Automatic Horizontal Paper Baler Machine
The Automatic Horizontal Paper Baler by Rexon Hydraulics Pvt. Ltd. is a high-performance baling system designed for continuous, large-scale paper and cardboard waste compaction. Engineered with robust hydraulics and smart automation, this machine is ideal for industries that generate high volumes of recyclable waste — such as printing presses, warehouses, packaging units, and recycling plants.
Briefing of the machine
- Fully Automatic Operation – Reduces manual handling and increases productivity
- Heavy-Duty Hydraulic System – Ensures consistent pressure and long-term durability
- High Output Capacity – Capable of producing dense, uniform bales at high speed
- PLC Control Panel – Touch-based interface for easy and safe operation
- Adjustable Bale Size – Customizable to meet your transport and storage needs
- Safety Interlocks – Built-in safety mechanisms for operator protection
Applications
- Waste paper recycling
- Corrugated box compaction
- Newspaper & magazine baling
- Printing and packaging industry
- Cardboard & carton waste management
Benefits
- Saves labour and time
- Optimizes storage space
- Reduces transport costs
- Improves workplace cleanliness
- Eco-friendly waste management solution
The Automatic Horizontal Paper Baler Machine by Rexon Hydraulics Pvt. Ltd. is built with precision-engineered components that work seamlessly to deliver maximum efficiency, durability, and automation.
1
Hydraulic Power Pack Unit
The heart of the machine—designed in-house to ensure stable oil temperature and extended life.
- High-flow vane-type pumps reduce noise and improve flow rate.
- Dual induction motors of different horsepower boost energy efficiency and performance.
- A custom hydraulic manifold ensures high ram speed with minimal oil heating.
2
Hydraulic Cylinder
Precision-controlled cylinders manage ram movement and apply the required pressure.
- Built with high-grade hydraulic tubes and chrome-finished piston rods.
- Fitted with premium German sealing kits for high-pressure applications.
3
Heavy-Duty Structure
Rugged construction using top-quality materials ensures long-term stability and strength.
- High-carbon steel base frame absorbs shearing forces.
- Structural components sourced from SAIL and Essar Steel.
- Foundation with Jindal Steel heavy-duty beams for full load capacity.
- Pressing chamber from Indian railway track sections for lifelong performance.
4
Shear Blades
Engineered for precision cutting and extended blade life.
- Manufactured from hardened steels like EN31 and WPS.
- Heat-treated for toughness, durability, and clean bale finishes.
5
Cutting, Twisting & Pushing Unit
Integrated, automated wire-tying for seamless bale tying.
- Pusher unit feeds wire through ram slots.
- Cutter unit slices wire at precise points.
- Twister unit securely knots wire.
- All units are synchronized for flawless automation.
6
Clamping Unit
Four powerful cylinders ensure tightly compressed bales.
- Two cylinders on each side apply uniform pressure.
- Delivers stable material positioning and high-density bale output.
7
Conveyor & Hopper System
Automated loading with real-time monitoring.
- Heavy-duty metal conveyor feeds material into the hopper.
- Inspection windows for visual checks.
- Elevated hopper with access platform & staircase.
- Sensor-based control for automated start/stop.
8
Smart Control System
Advanced PLC ensures intelligent automation and user safety.
- Touchscreen interface for easy operation.
- Sensors monitor/control RAM, cutter, pusher, and conveyor.
- Electro-controlled valves for precise actuation & safety.
Processed Materials
Material Title
Description
PET Bottles
Crushed or loose plastic bottles commonly used for beverages. Efficiently compacted for recycling or disposal.
Cardboard (OCC)
Corrugated cartons and packaging boxes. Ideal for high-volume packaging waste.
White Paper
Office documents, copier paper, and shredded white paper. Maintains bale cleanliness and quality.
Paper Tube
Industrial paper tubes from textile, plastic film, or label rolls. Dense and durable for baling.
Core Tube
Heavier cardboard cores from paper rolls and foil spools. Easily compacted with horizontal pressure.
Automatic Horizontal Paper Baler – Technical Specifications
| Sr No. | Items | RX50 (950×950) | RX100 (1100×860) | RX125 (1100×925) | RX175 (1175×925) | RX150 (1100×1100) | RX200 (1100×1250) |
|---|---|---|---|---|---|---|---|
| 1 | Bale Size (Inches) | 37.5×37.5 | 43.3×33.8 | 43.3×36.4 | 46.3×36.4 | 43.3×43.3 | 43.3×49.2 |
| 2 | Bale Weight (Kg) | 700–800 | 800–1050 | 900–1100 | 1000–1300 | 1100–1300 | 1250–1450 |
| 3 | Total Power (HP) | 72 | 72 | 72 | 82 | 82 | 97 |
| 4 | Production (TPH) | 5–7 | 7–10 | 8–10 | 9–12 | 10–12 | 12–15 |
| 5 | Pressing Force (Tons) | 85 | 85 | 100 | 125 | 100 | 125 |
| 6 | Number of Wires | 4 | 4 | 4 | 4 | 5 | 5 |
| 7 | Oil Reserve (Liters) | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 |
| 8 | Conveyor Power (HP) | 10 | 10 | 10 | 10 | 10 | 10 |
| 9 | Conveyor Width (Ft) | 7 | 7 | 7 | 7 | 7 | 7 |
| 10 | Operating System | PLC Based | PLC Based | PLC Based | PLC Based | PLC Based | PLC Based |
| 11 | Cooling Type | Cooling Tower | Cooling Tower | Cooling Tower | Cooling Tower | Cooling Tower | Cooling Tower |
| 12 | Cooling Power (HP) | 2 | 2 | 2 | 2 | 2 | 2 |
RX50 (950×950)
- Bale Size37.5×37.5 in
- Bale Weight700–800 Kg
- Total Power72 HP
- Production5–7 TPH
- Pressing Force85 Tons
- No. of Wires4
- Oil Reserve2000 L
- Conveyor Power10 HP
- Conveyor Width7 ft
- Operating SystemPLC Based
- Cooling TypeCooling Tower
- Cooling Power2 HP
RX100 (1100×860)
- Bale Size43.3×33.8 in
- Bale Weight800–1050 Kg
- Total Power72 HP
- Production7–10 TPH
- Pressing Force85 Tons
- No. of Wires4
- Oil Reserve2000 L
- Conveyor Power10 HP
- Conveyor Width7 ft
- Operating SystemPLC Based
- Cooling TypeCooling Tower
- Cooling Power2 HP
RX125 (1100×925)
- Bale Size43.3×36.4 in
- Bale Weight900–1100 Kg
- Total Power72 HP
- Production8–10 TPH
- Pressing Force100 Tons
- No. of Wires4
- Oil Reserve2000 L
- Conveyor Power10 HP
- Conveyor Width7 ft
- Operating SystemPLC Based
- Cooling TypeCooling Tower
- Cooling Power2 HP
RX175 (1175×925)
- Bale Size46.3×36.4 in
- Bale Weight1000–1300 Kg
- Total Power82 HP
- Production9–12 TPH
- Pressing Force125 Tons
- No. of Wires4
- Oil Reserve2000 L
- Conveyor Power10 HP
- Conveyor Width7 ft
- Operating SystemPLC Based
- Cooling TypeCooling Tower
- Cooling Power2 HP
RX150 (1100×1100)
- Bale Size43.3×43.3 in
- Bale Weight1100–1300 Kg
- Total Power82 HP
- Production10–12 TPH
- Pressing Force100 Tons
- No. of Wires5
- Oil Reserve2000 L
- Conveyor Power10 HP
- Conveyor Width7 ft
- Operating SystemPLC Based
- Cooling TypeCooling Tower
- Cooling Power2 HP
RX200 (1100×1250)
- Bale Size43.3×49.2 in
- Bale Weight1250–1450 Kg
- Total Power97 HP
- Production12–15 TPH
- Pressing Force125 Tons
- No. of Wires5
- Oil Reserve2000 L
- Conveyor Power10 HP
- Conveyor Width7 ft
- Operating SystemPLC Based
- Cooling TypeCooling Tower
- Cooling Power2 HP
SIDE VIEW
TOP VIEW
DIMENSIONAL DATA
| Model | (A) | (B) | (C) | (D) | (E) | (F) | (G) | (H) | (I) |
|---|---|---|---|---|---|---|---|---|---|
| R × 50 | 45.5 Ft | 13.1 Ft | 7.1 Ft | 5.25 Ft | 9.5 Ft | 51 Ft | 39.6 Ft | 17 Ft | 24.5 Ft |
| R × 100 | 46 Ft | 6.8 Ft | 7.6 Ft | 5.25 Ft | 9.5 Ft | 51 Ft | 39.6 Ft | 17 Ft | 24.5 Ft |
| R × 125 | 46 Ft | 13 Ft | 7.6 Ft | 5.25 Ft | 9.5 Ft | 51 Ft | 39.6 Ft | 17 Ft | 24.5 Ft |
| R × 150 | 46 Ft | 13.6 Ft | 7.6 Ft | 5.25 Ft | 9.5 Ft | 51 Ft | 39.6 Ft | 17 Ft | 24.5 Ft |
| R × 175 | 46.2 Ft | 13.1 Ft | 7.8 Ft | 5.25 Ft | 9.5 Ft | 51 Ft | 39.6 Ft | 17 Ft | 24.5 Ft |
| R × 200 | 46 Ft | 14.1 Ft | 7.6 Ft | 5.25 Ft | 9.5 Ft | 51 Ft | 39.6 Ft | 17 Ft | 24.5 Ft |
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